Guangzhou Infitech Mechanical and Electrical Equipment Co., Ltd. >> Auto Baking Oven / Painting Booth with IR Heating System

Auto Baking Oven / Painting Booth with IR Heating System

Auto Baking Oven / Painting Booth with IR Heating System
Price: US $ 10000-18000/Piece
Min Order: 1/Piece
Pay Type: L/C,T/T
Auto baking oven / painting booth with IR heating system
 
Basic information
STANDARD DESIGNBS EN 13355: 2004 + A1: 2009
BS EN 60204: 2006 + A1: 2009
BOOTH DIMENSIONS 
Internal dimensions7000 X 4000 X 2800mm (L X WX H)
External dimensions7110 X 5560 X 3810mm (L X W X H)
BASEMENT 
Base designGalvanized sheet bending forming, full grids
Basement(H): 350mm and can be adjustable
Carrying capacity of the grids650 kg/wheel
Filter area28m2
Drive-in-rampsoptional
Grid descriptionSize: 997X756mm, 40X3mm, pressed steel grating grille instead of traditional twisted steel for the rail steel grating. Aesthetics, durability, stress resistance are the most important features of such steel grating.
CABIN 
Cabin structureVertical wall insert
Plenum height600mm
WALL PANEL 
Wall panel50mm wall panel, wallboard filler material: heat-resistant rock wool panel
Top panel50mm wall panel, wallboard filler material: heat-resistant rock wool panel
Edge material1.2mm galvanized steel plate bending forming
ENTRANCE DOOR 
FormManual door, 2 + 1 structure
Size3200 X 2700mm (W X H)
Arrangement and quantity1 set
Door descriptionContaining frame, with safety glass observation window
PERSONNEL DOOR 
FormFrame structure
Size800 X 2000 mm (W×H)
Quantity1 set
Door descriptionWith safety glass observation window
CEILING LIGHTING(LED lamp)
Quantity and power10 sets of light fixtures, each 6 X 18W, 1080W total
Lighting arrangementOn both sides
Lighting descriptionProtection grade IP55
Brightness> 900Lux
FILTRATION SYSTEM 
Pre-filterEU3 grade pre-filter pocket filter
Ceiling filterF5 class filter cotton, Model SP-600G
Bottom paint mist-collectionFiberglass paint-resistance filters
Exhaust filterSimple activated carbon filter mat, M type
INLET SYSTEM 
Inlet fanDirect-type turbine fan
Power and motor description7.5KW, 970rpm, 380V, 50Hz, SIEMENS
Parameter of inlet fan28,000m3/h, 650pa
EXHAUST SYSTEM 
Exhaust fanDirect-type turbine fan
Power and motor description7.5KW, 970rpm, 380V, 50Hz, SIEMENS
Parameter of exhaust fan28,000m3/h, 650pa
Empty loaded air speed+/- 0.28m/s
NOISE<78db
INFRARED RAY HEATING SYSTEM 
Drying formInfrared ray
Power10 units,3X1kW/unit,total 30kW
Arrangement2 x 4 sets on both sides, 2 sets at the rear wall
PIPELINE CONFIGURATION 
Straight4 pieces
90°elbow1 piece
45°elbow1 piece
Rain hat1 piece
Reducer2 pieces
MANUAL DAMPER1 piece
ELECTRIC DAMPER1 piece
CONTROL SYSTEM 
Implementation standardsStandard Y/Δ step-down start control system
PLC programmable logic controllerPLC control, higher reliability, lower failure rate
Pressure detectionPressure gauge indicates pressure inside the booth.
FeaturesPainting, levelling, baking, emergency stop switch, failure indication, over-temperature alarm indication, baking delay stop protection
SPECIAL ITEMRated power:18KW

Detailed information
  • Entrance door
The entrance door adopts 2+1 structure, 0.6mm white color steel plate, configuring anti-sagging means, observation windows with armoured glass.
Door size: 3200X2700(BXH)   observation window size: 1995X500(BXH)

  • Cabin structure
Our spray booth has the most stable structure to ensure smooth airflow. The secret of balanced and stable flow owes to the 600mm height plenum. Wide space allows for less static pressure and even air distribution from the plenum to the cabin.
After the air flow goes through the heat exchanger rapidly, it will then pass through the diffuser, which provides important assistance to form the balanced and stable air distribution in the plenum.
The balanced airflow formed around the vehicle is achieved by the 350mm height basement. There is reasonable and effective diversion device for the basement, which helps to balance the airflow from end to end.


 
  • Rock Wool Board
-  Wall plates: Double insulation board filled with 80KG/m³ rock wool, total thickness: 50mm, substrate thickness: 0.426mm
- Top plates: Double insulation board filled with 80KG/m³ rock wool, total thickness: 50mm, substrate thickness: 0.426mm

The panels are made of double galvanized steel plate with complementary treatment of five coats of paint (polyester, acrylic and silicone polyester heat-hardened with plastic film for added protection) on each side.
 
  • Lighting system
- Light shines at work-piece vertically, creating shadow-free space, minimizing the movement of work-piece.
- IP55 protection grade, light fixtures fully meet EU standards.


 
  • Basement
- Assembly structure, with adjustable support foot which fits less than 30mm height ground unevenness
- Plug-in type grid structure, full grids, safe and reliable
- Fiber-glass paint-stop filter (laid under the grids), G2 grade, paint holding capacity: 3.5KG/m2
 
  • Airflow system
    - Non-spark fan design perfectly conforms to EN13355-2004 requirements for fans.
    - Motor and fan are completely separated, which is compulsory requirement for fans in EN13355-2004.
    - Adopting cylinder-drive paint-bake conversion damper, more quickly and accurately.
    Inlet / Exhaust motorInlet / Exhaust fanAir volumeDrying system
    7.5KW SIEMENSIT750 backward centrifugal fan, direct linkage28,000m³/hIR heating system 30KW

    • Filtration system
    ItemSpecification
    Inlet filterPocket filter
    Micro-dust filterHigh efficiency SP-600G
    Floor filterFiberglass filter
    Exhaust filterActivated carbon filter mat, M type
     
    • Control system
    Functions:
    - Painting
    - Warm painting
    - Baking
    - Lighting
    - Emergency stop switch
    - Failure stop switch
    - Failure indication
    - Dual-channel over-temperature protection
    - PLC intelligent control
    - Electric pressure balancing system
    - Self-diagnostic fault
     
    Main optional components: SIEMENS, OMRON, etc.



    Infrared ray heating system
    1) Infrared ray lamps
    • Total 10 units of IR heating boxes (4 units on the left, 4 units on the right, 2 units on the back)
    • Power: 3 x 1kW/unit, size: 585 x 80 x 500MM per set
    • Each light box has 3pcs X 21 inches shortwave infrared lamps.
    • The service time of the lamps can last as long as 5000 hours.
    • Each box has a door, which keeps lamps off paint in painting phase. When it is in baking phase, the doors are opened.
    • The lamps cannot work when doors are closed, which is achieved by 2 protective sensors set on the doors.

     
    2) Control system
    Microcomputer control system, touch button for the panel, stable and convenient to use.

    3) Temperature control
    When it reaches the setting temperature the heating system stops working automatically; when the temperature falls down below the setting temperature, the heating system starts working automatically.
     
    4) Time control
    The baking time can be set in advance. When the setting time is up, the heating system stops working automatically.
     
    5) Group control
    Total power is 30KW, controlled in 10 groups, 3KW per group. One group works individually or 10 groups work all together.
     
    6) Power adjustment
    The control box is installed with silicon controlled rectifier, which can adjust the heating power. When electricity power is not enough or no need to increase the temperature quickly, the operating power of the lamps can be turned down (10KW - 30KW).
     
    7) Automatic slow start function
    When the heating system is working, the silicon controlled rectifier is triggered slowly by the interior trigger of the temperature control system, which makes the infrared ray heating lamp work slowly, lessening the impact on the power system.


    Please feel free to contact us if any inquiries. Thank you.
    Prod Model: IT-701
    Empty Loaded Air Speed: +/-0.28m/S
    Voltage: 380V, Your Special Voltage Is Accepted.
    Warranty: 2 Years
    Fan Capacity: 28000m3/H
    Certification: CE
    Airflow Direction: Fully Undershot-type
    Heating Mode: Infrared Ray
    Paint Mist Treatment: Dry-type
    Condition: New
    Guangzhou Infitech Mechanical and Electrical Equipment Co., Ltd. is a focus on industrial coating equipment research and development, design, manufacturing, technical consulting, sales, installation of high and new technology enterprise. We have a professional and experienced technical team, perennial exchanges and cooperation with design institutes, universities, undertake pretreatment, sandblasting, electrophoresis equipment; Grinding, drying equipment, dust removal, paint on the surface andDust-free spray and automatic spraying production line.

    Products used in cars, buses, trucks, special automobile and auto parts production, elevator manufacturing, locomotives, construction machinery, military industry, machine tool, plastic spraying, and many other industries. Guangzhou Infitech Mechanical and Electrical Equipment Co., Ltd. Adhering to the "continuous learning, continuous innovation, the pursuit of excellence, Shared success" business philosophy, to comply with the needs of modern industry of coating equipment products, carefully committed to the new technology, new material, the use of new technology, research and development and innovation, to ensure that provide customers with competitive solutions and high quality service.

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