ANHUI SHANGZHAN MOLD INDUSTRY CO., LTD. >> Middle Control Box Mounting Plate

Middle Control Box Mounting Plate

Middle Control Box Mounting Plate
Price: Negotiable/Piece
Min Order: 1/Piece
Pay Type: L/C,T/T,D/P




DEPARTMENTSTAFF
DESIGN40
MANUFACTURE110
QA8
MANAGEMENT12
OTHER10
 
  1. Fixture Build Tolerances
 Fixture Planking/Aluminum Check Rail Construction must be robust enough to allow machining and last throughout the production life cycle run.Strong adhesive and coarse threaded screws are recommended.Fixture Planking material type is CIBA 5166 or equivalent.                                                                                  Minimum material specifications are: Shore Hardness D=85, Density g/cm³=1.2
               
  1. Gaps between two or more consecutive Flush and Feeler Rails regardless of Material must be held between 1 millimeter and 3 millimeter, 2 millimeter is desired.
 
  1. All pins need to be measured and reported out in CMM report.TDM now requires that all suppliers provide a Pin Chart.Report must include detail number, attribute type, nominal diameter, actual check, tolerance difference, pass / fail.
  2. Fixture Build Tolerances (Reference Only-CAD is the Master)
Base:
Level flatness within .       +/- .035mm
+/-.0127mm per meter
+/-.0254mm flatness per foot not to exceed +/-.1016mm overall
+/-.0762mm parallelism between top and bottom surfaces
CMM / Inspection starts to machine edges of base tolerances              +/-0.125mm
Between Dowels holes (entire base non accumulative)           +/-0.05mm
Between Screw holes                                                         +/-0.13mm
Detail Level:
Dowel hole diameters                           Press Fit  +0.000mm/-0.013mm
                                                                  Slip Fit  +0.028mm/-0.013mm
             Locating Pin Diameter                                                                     +/-.013mm
             N/C Locating Blocks and Positioning Fingers                                +/-0.05mm
             1 Place Machining                                                              +/-0.30mm
                 1 Place Fabrication                                                      +/-1.50mm
             2 Place Machining                                                          +/-0.05mm
             Between Dowels in the same plane                                          +/-0.05mm
             Between Dowels in different planes                                          +/-0.05mm
                 Screw holes (non-accumulative)                                           +/-0.13mm
                 Datum Surfaces to Part contact Surface                                   +/-0.05mm
             Datum Surfaces to Locating Pin                                         +/-0.05mm
        
Fixture Assembly:
Flush and Feeler Surfaces to CMM Starts                                     +/-0.15mm
Surface Locators to CMM Starts (set tolerances in controlled direction)                      +/-0.05mm
Surface Locators to CMM Starts (set tolerances in non-controlled direction)            +/-0.20mm
Positional Tolerance of Locator pin                                                        +/-0.05mm
4-Way Locator Pin to 2-Way Locator Pin relationship                  
   -Controlling direction                                                                   +/-0.05mm
   -Non-Controlling direction                                                          +/-0.10mm
Locator and Check Pin Diameter                                                        +/-0.013mm
Check Pin (Scribe Pin or Plug Pin) Position                                          +/-0.125mm
FAQ:
1. Q:  What about the working flow?
     A:  Received the purchasing order------Design------Confirming the drawing/solutions------Prepare  the materials------CNC------CMM------assembling------CMM------Inspecting------(3rd parts  inspections if need)------Package(with wooden)------delivery
2. Q:What is the lead time for the product after confirm the drawing?
      A:Normally,the leadtime is 20-30days,for specially complicate parts,the lead time will be 45days.
3.Q:  What kinds of software could support for design?
    A:  UG, Catia, CAD, PRO/E, Solidworks and other high-end 3D software
 
4. Q:  How is the accuracy of the measurement?
      A: Location of locator:±0.03mm~ ±0.05mm
           Location of pin checks:±0.1mm
            Measuring parts:±0.1mm
5. Q:  If it's possible for the facility perform GR&R?
      A:  Possible, but buyer needs to provide the sample for GR&R.
 
Certification: GS
Update Method: by Email
Anhui Shangzhan Mould Industry Co., Ltd (SZM) is a professional checking fixture manufacturing Taiwanese-owned enterprises, which located in Shuangfeng Industry District, Hefei, Anhui Province. With 60 acres floor space, and work shop area of 50000 square meter in total. Our company own international advanced design software as well as many processing inspection equipment which import from Japan and Italy. There are about 200 staffs in our company and 40 people among them are designers. That makes us very strength in research and development.

The whole processes including design, review, welding the BASE, stock preparation, NC machine and assembly detection are finished in our company. So that we can control the quality and the rate of progress in any time. In order to satisfy the requirement of our customer, we obey ISO9001: 2008 quality management system requirements seriously, and the establish a system of quality management of our own company. We have all kinds of products including auto exterior parts, stamping parts and BIW sheet metal welding assembly. Also, we are the assigned supplier of Shanghai GM and Ford North American.

Since the year of 2005, SZM has successfully developed screw body and BIW for Hainan Mazda. In2006, Yokoki Engineering Co., Ltd came to our company and set up ideal relationship with us. We have cooperated in many projects of Japanese car, for example: SUZUKI Japan, NISSIAN etc. In 2007, we have established cooperative relationship with European automobile company, and cooperate well in the projects of Renault E33, E95, Honda UK CIVIC, and so on. Meanwhile, our products have been sold to Spain, UK and many other countries.

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