Product Name: Custom Lightweight Memory Foam Insulated EPP Car Sun Visors for Wholesale| Service | OEM/ODM Factory |
| Customized Logo | Accept |
| Material | High Durable EPP Foam |
| Size | Per Customer's Drawing |
| Color | Pink/Black/White(custom) |
| Feature 1 | Lightweight |
| Feature 2 | Multiple Impact Resistant |
| Feature 3 | Non-toxic & Total Eco-friendly |
| Feature 4 | Universal |
| Function | Excellent Sunshade Products |
| Additional Service | Mold Manufacturing & Rapid Prototyping |
| Certificates | SGS |
| Packing | In polybags or Cartons (custom) |
| Delivery | 15~30 Days after Order Confirmed |
| Payment | T/T, L/C(other method can be accepted if possible) |
EPP Solutions
---Utilized in a wide variety of custom molds and packaging as well as automotive;
---Low-density closed-cell foam with excellent energy absorption characteristics;
---Excellent recoverability, products retain dimensional stability when exposed to temperature extremes;
---Can be molded into a wide variety of forms, and custom fitted to ensure that your product is cradled by durable, lightweight and recyclable containers.
From Bumper to Sun Visors
For more than twenty years, the predominant use of expanded polypropylene has been in the automotive industry, accounting for about 80% of EPP usage in Europe. There are many good reasons why EPP is here to stay in the automotive industry:
-Given its high potential for lightweight construction, EPP effectively reduces the vehicle weight when used, for example, in rear seat benches or wheel cases. The very positive consequence for the environment is lower fuel consumption and fewer emissions! This plastic foam has yet another advantage to offer in terms of sustainability: EPP is optimally recyclable!
-EPP shines in both static and dynamic load capability with its excellent energy absorption and impressive recovery behavior - a seriously good basis for safety-related parts in the vehicle build!
-Functional reliability even over a wide temperature range and resistance to oil and chemicals make expanded polypropylene an ideal material for the automotive sector.
-The all-purpose particle foam even looks good. All visible EPP parts in the vehicle, such as sun visor or paneling elements, can be colour-matched to the overall design.
-Reliable protection of the transported goods.
EPP Protection
They may be small EPP parts, but they have a big effect: Fully exploiting two crucial properties of expanded polypropylene - its excellent recoverability and its ability to absorb impact energy - automakers have developed impact absorbers made of EPP.
In the event of a collision, moulded EPP parts built into bumper bar systems dampen the pressure and minimize the amount of impact energy transmitted to the chassis. Such protection pays off especially in "parking accidents", meaning collisions at low speeds. It can avoid expensive damage to the chassis.
Further benefits of particle foam impact absorbers: Their low weight reduces the overall weight of the vehicle and thereby lowers energy consumption. Practical: proximity sensors or temperature sensors can be integrated easily into this innovative system.
Automakers are also impressed by the high rigidity of expanded polypropylene and its good ability to be connected with other materials. Given these properties, high-density EPP is also used as a construction element.
Safety in Attractive Designs
Even in the car interior, expanded polypropylene provides added protection: Crash pads and other upholstery inlays made of EPP improve the occupants' safety. The good recoverability of the foam has proven highly successful in this application.
Given the (almost) freely adjustable EPP density from 20 to 180 g/l, the padding values can be adapted to the respective needs. By adding films and fabrics, EPP molded parts can be "refined" into attractive visible parts inside the car.
The lightweight EPP components make a twofold contribution to environmental protection: They are reusable and, given their low material weight, they help to reduce CO2 emissions.
And because, for most owners, a car is more than just a means to get from A to B, integrating designable EPP molded parts helps to adapt the look of series parts aesthetically to the overall design.
Company Info
Our PMPF factory is specializing in the molded EPP (Expanded Polypropylene), EPS (Expanded Polystyrene), EPO (Expanded Polyolefin) and ETPU (Expanded Thermoplastic Polyurethane) foam products. We have good advantage in rapid prototyping made by CNC machine from EPP foam block, EPS foam block or EPO foam block, and also plastic injection moulds are available for you.
We have our own EPP/EPS/EPO/E-TPU foam moulding machines in our plants and we also assorted with CNC workshops equiped with Milling machine, EDM machines that make high quality aluminum mold toolings and plastic injection molds for us.
Our Production Line:
EPP Foam Products:
- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)
- Structural components (Air-condition foam parts or any other parts)
- Protective material or cushions (Baby carrier liner or any other lightweight but durable liner)
- Hand throwing plane or rc model plane
- Artificial grass/shock pad
- Toy blocks
- Foam Trays
- Foam yoga roller
- Helmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)
- Foam sheets (Products underlay or any other usage)
- Interlocking Shock pad (For indoor decoration, underlay for garden or artificial grass)
- Auto foam parts (Bumper core, sunshade, seat liner, tool box and any other foam parts)
Or any other foam products per customer's drawing. EPS Foam Products:- Packaging Boxes (Take-out delivery boxes, cooler boxes, electronics or electric appliance packaging, medical packaging and any other item packing)
- Structural components (Fireplace Foam vent parts or any other parts)
- Protective material or cushions
- Foam Trays
- Helmet (Bicycle helmet, motorcycle helmet, safety helmet and etc)
- Foam sheets (Construction material like sandwich panel or any other usage)
Or any other foam products per customer's drawing. EPO Foam Products:- RC model plane
- Flying wings
- Helicopter or quadcopter
- UAV or FPV
- Foam sheets
Or any other foam products per customer's drawing. ETPU Foam Products:- Ultra boost foam insoles
- Ultra boost foam midsoles
- Boost foam sheets
Or any other foam products per customer's drawing.
Certificates
Δ TS 16949:2009 & ISO 14001:2015
Δ SGS
Packaging & Delivery
Packaging: in polybags or cartons (customized)
Delivery: 15~30 days after order confirmed
Our Service
Pre-Sales Service
* Inquiry and consulting support.
* Sample available.
* View our Factory.
After-Sales Service
* Inferior-quality product will be recalled.
* Any probelm will be sovled ASAP.
Name Card
FAQ
1. What's your typical procedures of OEM production business?
--Customer send us RFQ, material requirement, foam density, color, quantity, etc;
--Customer send the required part's 3D model, design drawing file, or sample;
--PMPF sales and engineers checking customers' drawing file/samples, offer feedback on design and suggestion, provide quotation for mold tooling and parts;
--Customer confirm the prices and agree to start mold tooling process;
--PMPF starts mold tooling and prepare raw material for first sample part run;
--Mold tooling completed, first sample run started and send samples to customer for approval;
--Customer's approval of samples and arrange mass production;
--PMPF starts mass production;
--Customer pay off all related cost
--Arrange shipping and delivery.
2. What are the available EPP/EPS foam densities and colors?
--Denstiy available now: 20g/L(1.25pcf)-180g/L(11.25pcf);
--Colors available now: White, Black, Pink, Grey, Orange, Blue, Yellow, Rose Red.
3. What's the normal lead time of material purchasing, mold tooling and first samples?
--Material purchasing: 5-7days;
--Mold tooling: 20-25days;
--First samples: 3-5days.
3. What's the software PMPF engineering used and the accepted part drawing file format?
--Software: UG NX10.0, ProE 5.0, Creo 3.0, Solidworks, AutoCad;
--File format: IGS, STEP, SLDPRT, X_T, CATPart.
4. What's the min form wall thickness can be achieved?
--Thickness: 3mm-4mm
5. Whether PMPF can design based on customer's idea and samples?
--Yes
6. Whether hand made prototypes available?
--Yes, PMPF can make prototypes by CNC machining from EPP/EPS/EPO/ETPU foam blocks
7. What's the accepted shipping terms?
--Shipping terms available: EXW, FOB Shenzhen, CFR, CIF, DDU
PMPF (Dongguan City Prosperous Mass Polyfoam Co., Ltd) was established in the year 2011, the company is a morden technology driven company with a collection of expertise in the entire industry and specialized in mould design, product development, new material development and application. PMPF factory is situated in Chashan Town of Dongguan City with a 15000 square meters floor coverage and over 100 employees including management, know-how, quality and workshop workers.
The PMPF factory equiped with 17sets foam moulding machine, including 2sets K1216 type machine, 7sets K1214 type machine and 9sets K813 type machine. All the machines are available for producing EPP, EPS, EPO, E-TPU foam products. Our factory also has the capablity to expand EPS/EPO foam raw material to different density beads with expansion machine by our ownself. To ensure the quality can meet our customers' demands and aimed to be the leader in the industry, the products are controled and random checked from the start of moulding production line to the final packaging and transporting process through our QC staff at any time.
PMPF take the leader of market trends, keep innovation and development, actively dedicated to develop newly eco-friendly packaging materials including high end EPP, EPO and also EPS foam products. The PMPF manufacturing and selling polyfoam products business scope is very wide, such as foam products, LCD packaging products, plastic products, general packaging products, sports protection products, mould, foam toys, automotive cushion padding products, car sun visors, helmet liners, model planes, etc.
To meet the market requirement and produce worthy products for human beings, PMPF based on continously innovation and development, estiblished its brand by technology as our duty, driven by the current market demands. Now PMPF has become an approved supplier to many well-known telecom brands and automotive brands such as: Huawei, ZTE, LG, TCL, Parrot GAC, TESLA, FUTURIS, etc. And we also have become material supplier and parts manufacturer for many famous consumer electronics companies such as Parrot, Jabil and Flextronics. PMPF also has built all-round business cooperative partnership with many other famous UAV and FPV drone aerial photography companies around the world. PMPF company takes "Liability, Responsibility, Positve Energy" as our root personnel policy. On that basis, PMPF has gathered a lot of multi-industry expertise and talents to provide the best service and products to the customers and consumers. We believe in that our centralized talents with the advanced know-how will contribute to the customers' product and service in occupying their markets.
Under the PMPF's "Quality First" tenet, the high quality products and services provided by PMPF will undoubtedly help our customers to broad their development space in a big level.
PMPF will always keep the environmental protection in mind, following the path of high end EPP/EPO foam products application market, carrying forward with the eco-friendly and innovation packaging concept, to set up a thanksgiving and rewarding coporate culture, serve our loyalty customers through wholeheartedly attitude and best technology, build a better future together.
