How muffler works
2009-09-25

If you've ever heard a car engine running without a muffler, you know what a huge difference a muffler can make to the noise level. Inside a muffler, you'll find a deceptively simple set of tubes with some holes in them. These tubes and chambers are actually as finely tuned as a musical instrument. A muffler is a device for reducing the amount of noise emitted by a machine. On internal combustion engines, the engine exhaust blows out through the muffler. The internal combustion engine muffler or silencer was developed in parallel with the firearm suppressor by Hiram Percy Maxim.       Mufflers that reduced backpressure relative to earlier models became increasingly available in the late 20th century, and resulted in increased engine efficiency, performance, power output, and simultaneously decreased overall wear and tear on the engines' components, as well as sound to levels in compliance with the law. Mufflers are typically installed along the exhaust pipe as part of the exhaust system of an internal combustion engine (of a vehicle, or stationary) to reduce its exhaust noise. The muffler accomplishes this with a resonating chamber, which is specifically tuned to cause destructive interference, where opposite sound waves cancel each other out. Catalytic converters also often have a muffling effect. The effect is mainly generated largely by restriction, rather than by cancellation.

Inside a Muffler         Located inside the muffler is a set of tubes. These tubes are designed to create reflected waves that interfere with each other or cancel each other out. Take a look at the inside of this muffler:             

The exhaust gases and the sound waves enter through the center tube. They bounce off the back wall of the muffler and are reflected through a hole into the main body of the muffler. They pass through a set of holes into another chamber, where they turn and go out the last pipe and leave the muffler.

Types of mufflers        A chamber called a resonator is connected to the first chamber by a hole. The resonator contains a specific volume of air and has a specific length that is calculated to produce a wave that cancels out a certain frequency of sound. How does this happen? Let's take a closer look.       There are other types of mufflers that can reduce backpressure. One type, sometimes called a glass pack or a cherry bomb, uses only absorption to reduce the sound. On a muffler like this, the exhaust goes straight through a pipe that is perforated with holes. Surrounding this pipe is a layer of glass insulation that absorbs some of the pressure pulses. A steel housing surrounds the insulation.            

 These mufflers produce much less restriction, but don't reduce the sound level as much as conventional mufflers.  

 

There have been a few experiments with active noise-canceling mufflers, especially on industrial generators. These systems incorporate a set of microphones and a speaker.      The speaker is positioned in a pipe, which wraps around the exhaust pipe so that the sound from the exhaust comes out in the same direction as the sound from the speaker. A computer monitors a microphone positioned before the speaker and one positioned after the speaker. By knowing some things about the length and shape of the pipes, the computer can generate a signal to drive the speaker. This can cancel out much of the sound coming from the generator. The downstream microphone lets the computer know how well it is doing so it can make adjustments if needed.